The topics of digitalisation and sustainability will also be featured at ARBURG stand no. 10J21 in Hall 10, alongside an ALLROUNDER 1600 T rotary table machine, an ALLROUNDER 370 H and a freeformer 300-3X for industrial additive manufacturing. [...] The gripper component of the FLEXLIFT was also additively manufactured there on a freeformer 300-3x. Visitors to Chinaplas will be able to see for themselves how a hard/soft combination made of PC/ABS and TPU can be produced for grippers using the freeformer. [...] The FLEXLIFT 5 with a payload of five kilograms removes the sprue and the moulded parts, which are then deposited separately by cavity. ALLROUNDER 1600 T: Six-axis robot at work Also on display will be an ALLROUNDER 1600 T, which produces liquid connections and connecting parts from polyamide 6 with 35 per cent glass fibre content (PA6 GF 35) and metal inserts.
Schlaeger M-Tech 2021 in numbers …. 2023 Folie 3 Business EUR ~ 90 Mio. turnover ~ 90 Mio. mechatronic products 450 employees / 20 R&D < 0,02 PPM field quality Production equipment 100 thermoplastic molders > 350 winding spindles > 300 automized units > 80 welding units (res. & laser) 141 2.632 3.192 8.400 3.600 scope 1-3 CO2 equivalents (t) S1: gas & fuels (Wh) S2: electrical energy (Wh) S3: plastic resin (t) S3: copper wire (t) S3: steel components (t) Resources 6,1 GWh electrical power 0,6 GWh gas & fuels 940 t plastic resin 2.000 t Copper 1.200 t steel 2.000 m³ water TOTAL CO2e: ~18.000 t / year (2021) Innovation & projects: Overmolding with high functional integration toolshop ( x 50 tools / year) High volume production < 1,2 sec / part Industrialization with own engineering team 2023 Folie 4 Automation projects (Turnkey) „insert molding“ - MILESTONES > 30 projects in 20 years 2001 2011 2021 2023 Growth & Standardization (e.g. only electric ARBURG A & H types) Improved inter-action between molding tool, gripper system, machine size sensitive PPA / PPS material 14 sec. cycle time 13 kWh/ kg nylon
ARBURG at RAPID + TCT 2022 04/07/2022 From 17 to 19 May 2022, ARBURG will be exhibiting at RAPID + TCT in Detroit, USA. Two freeformer 300-3X models will be on display at stand 2108: a standard system, and a machine for processing high-temperature materials. [...] Safe processing of high-temperature materials The freeformer 300-3X can process high-temperature materials such as ULTEM 9085, which is a permanently flame-retardant and low-smoke material suitable for aerospace applications, and also biocompatible, resorbable, sterilisable and FDA-approved original materials. At RAPID + TCT 2022, the high-temperature freeformer, whose build chamber can be heated to 200 degrees Celsius, will process a medically approved PEEK granulate. The second freeformer 300-3X will produce a two-component gripper made of soft TPU membrane that is positively expanded using compressed air.
.-10.03.2023 - Arburg Technologie Tage 2023 Folie 2 Schlaeger M-Tech – what we do … BEV / Elektroantrieb: - NTC-Temperatursensoren - Stator-Rotor-baugruppen für Thermomanagement - Hochvoltschütze Batteriespeicher HEV / Hybridantrieb: - Stator-Segmente PSM-Antrieb (600V / 120 kW) - Integrierte Thermosensoren - Aktuator Spulen & Antriebe für Ventile ICE / Verbrenner: - Einspritzventile - Aktuatoren Turbolader - Nockenwellenversteller - SCR Dosiersysteme Consumer / Gaming: 12mm Mausrad-Stator 141 2.632 3.192 8.400 3.600 scope 1-3 CO2 equivalents (t) S1: Gas & Brennstoffe (Wh) S2: Elektrische Energie (Wh) S3: Kunststoff (t) S3: Kupfer (t) S3: Eisen (t) Schlaeger M-Tech 2021 in Zahlen…. 2023 Folie 3 Kennzahlen EUR ~ 90 Mio. [...] Baugruppen p.a. 450 Mitarbeiter / 20 R&D < 0,02 PPM Feldausfälle Massenproduktion 100 Spritzgussmaschinen > 350 Spindeln > 300 Automatisierte Anlagen > 80 Schweißeinheiten (Widerstand & Laser) Ressourcen 6,1 GWh elektrischer Energie 0,6 GWh Gas & Brennstoffe 940 t Kunststoff 2.000 t Kupfer 1.200 t Eisen 2.000 m³ Wasser TOTAL CO2e: ~18.000 t / Jahr (2021) Innovationen & Projekte: Umspritzung mit hoher Funktionsintegration Werkzeugbau ( x 50 Werkzeuge / Jahr) Massenproduktion < 1,2 sec / Teil Industrialisierung mit eigenem Entwicklungsteam 2023 Folie 4 Automations-Projekte (Turnkey) Spritzgießen - MEILENSTEINE > 30 Projekte in 20 Jahren 2001 2011 2021 2023 Wachstum & Standardisierung (e.g. nur Elektrik ARBURG A & H Typen) Verbessertes Zusammenspiel zwischen Werkzeug, Greifer- System und Maschinengröße sensitives PPA / PPS Material 14 Sek.
Furthermore, the 400 square metre Arburg stand no. 10J21 in Hall 10 will impressively feature the two key topics of digitalisation and sustainability, as well as an Allrounder 1600 T rotary table machine, an Allrounder 370 H and a Freeformer 300-3X for industrial additive manufacturing. [...] The gripper component of the Flexlift was also manufactured there in an additive manufacturing process on a Freeformer 300-3x. A live demonstration of the Freeformer at Chinaplas will show how to manufacture a hard-soft compound from PC/ABS and TPU for grippers. [...] The Flexlift 5 with a payload of five kilograms removes the sprue and the moulded parts, which are then deposited separately downstream according to cavities. Allrounder 1600 T: Six-axis robot at work Finally, the Allrounder 1600 T with 2,000 kN clamping force and size 170 injection unit is likely to attract the attention of customers from the mobility sector.
The presentations were well-received by a total of 1,300 interested parties. More than 3,300 trade visitors at the three-day event were deeply impressed by the approx. 40 exhibits and by ARBURG‘s application expertise. se en masse! INFOBOX Visitors: some 3,300 visitors, including at least 1,300 international guests from 36 countries. [...] But that doesn‘t matter - they don‘t need to know. All they need to be aware of is that without the connectors from Taiwan most mobile phones wouldn‘t work, digital cameras wouldn‘t record and LCD TVs wouldn‘t produce a pic- ture.
Arburg will be there: Two Freeformer 300-3X models will be on show at the exhibition stand (no. 2108): a standard system and a machine for processing high-temperature materials. [...] Safe processing of high-temperature materials The Freeformer 300-3X can process high-temperature materials such as ULTEM 9085, which is a permanently flame-retardant and low-smoke material suitable for aerospace applications, as well as biocompatible, resorbable, sterilisable and FDA-approved original materials. [...] Photos 143759 Friedrich Kanz, Managing Director of Arburg Inc. 166067 At RAPID + TCT in Detroit, two Freeformer 300-3X machines will additively manufacture sophisticated functional parts. 177490 A high-temperature Freeformer 300-3X can process PEEK, for example, into individualised skull implants, including support material.
ARBURGadditive will also be providing information on additive manufacturing services alongside its partner t-exact. "With our freeformers from Arburg and 3D printers from innovatiQ, we offer a broad spectrum for industrial additive manufacturing," says Dr Victor Roman, Managing Director of ARBURGadditive. [...] At 750 square centimetres, its build chamber is around 2.5 times larger than that of the Freeformer 300-3X – with the same external dimensions. This enables it to produce larger functional components or to additively manufacture small batches industrially, including from soft materials and in hard/soft combinations. [...] To demonstrate its associated range of services, Arburg will be joined at its stand this time by partner t-exact from Steinbach-Hallenberg (Thuringia), who will be presenting its services in the areas of additive manufacturing, 3D analysis using computed tomography, and coordinate and profile measurements.
ARBURG's ability to also implement very successful turnkey systems in China and Asia in collaboration with local partners was demonstrated by a production cell built around an ALLROUNDER 1600 T vertical rotary table machine, which overmoulded metal inserts with glass fibre-reinforced PBT to form complex fluid distributors. [...] A FLEXLIFT 10+2 linear robotic system was used for handling. A freeformer 300-3X demonstrated how associated EOAT can be additively manufactured quickly and cost effectively.
© smart.art - stock.adobe.com Register patient Data processing Individual production 10 © Copyright by ARBURG 06 / 20226 © Copyright by ARBURG 06 / 202211 Patient-specific implant Patient-specific skull implant made of PEEK Vestakeep® i2 G Suitable for implant applications due to outstanding biocompatibility and biostability High installation temperature of approx. 200°C required © Copyright by ARBURG 06 / 202212 High-performance plastics Patient-specific template made of ULTEM HU 1004 Biocompatible according to ISO 10993 Resistance to all common sterilisation methods © Copyright by ARBURG 06 / 20227 © Copyright by ARBURG 06 / 202213 Resorbable materials Implant contains active ingredients for bone healing Scaffold structure supports directed cell growth Resomer PLA Composite LR706 with 30 % β-TCP Adapted reduction rate and mechanical properties for optimised bone healing © Copyright by ARBURG 06 / 2022 Thermoplastic elastomers Multi-material meniscus made of different implantable polyurethanes Accelerating product development through additive manufacturing with original materials Source: SAMAPLAST AG 14 © Copyright by ARBURG 06 / 20228 © Copyright by ARBURG 06 / 2022 Adjust component properties 15 © Copyright by ARBURG 06 / 2022 Ever-expanding range of materials Technical plastics - PP - PC - PA - … Flexible - TPE/TPU - SEBS - TPV - … Medical - PLLA - PCU/PCL - PMMA - … Special materials - conductive - biodegradable - flame-retardant - … Support materials - ARMAT 21 - ARMAT 12 - ARMAT 11 - Compounds Customer-specific materials 1 | 5 © Copyright by ARBURG 06 / 20229 W H © Copyright by ARBURG 06 / 2022 Adjusting component properties in a targeted manner Adjustment of the drip ejector Variable density in one component Mechanical properties adaptable according to requirements 17 Part freeformer Ra 19.42 Wet grinding (ceramic and plastic grinding tools) Ra 0.62 Polishing Ra 0.46 © Copyright by ARBURG 06 / 2022 Optimize surface properties 18 © Copyright by ARBURG 06 / 202210 © Copyright by ARBURG 06 / 2022 Sustainable Additive Manufacturing 19 Additive Manufacturing with biopolymers Research project on the substitution of petroleum- based plastics Use of waste fats Fermentation with a biocatalyst (bacteria*) Manufacture of PHB 20 © Copyright by ARBURG 06 / 2022* Ralstonia eutropha H16 Polyhydroxybutyric acid (PHB) Source: Fraunhofer IPK © Copyright by ARBURG 06 / 202211 Additive Manufacturing with biopolymers Isolation of pure PHB Processing into PHB granulate Processing on freeformer 300-3X 21 © Copyright by ARBURG 06 / 2022* Ralstonia eutropha H16 Source: Fraunhofer IPK © Copyright by ARBURG 06 / 202222 Additive Manufacturing with biopolymers Possible areas of application Spare parts with a short useful life Manufacturing aids and personalized orthoses Goals of the project CO2-neutral additive manufacturing Holistic sustainable process chain Locally optimized material flows Integration in IoT cloud Source: Fraunhofer IPK CO2 © Copyright by ARBURG 06 / 202212 © Copyright by ARBURG 06 / 202223 Project details © Copyright by ARBURG 06 / 202224 Project details © Copyright by ARBURG 06 / 202213 © Copyright by ARBURG 06 / 2022 Digital products and services 25 © Copyright by ARBURG 06 / 2022 Remote service freeformer equipped with IIoT gateway as standard Integration into arburgXworld customer portal Support from APF experts via protected data connection 26 © Copyright by ARBURG 06 / 202214 arburgXworld © Copyright by ARBURG 06 / 2022 arburgXworld customer portal: Self-service and spare parts shop Access to software updates and data sheets Complete documentation and graphic visualisation of process data 27 © Copyright by ARBURG 06 / 2022 ProcessLog - Process monitoring 28 Visualisation of process data Documentation of slicing parameters Overview of material consumption Easy identification and assignment due to component-specific label Export of process log as PDF and process data as CSV Process optimisation © Copyright by ARBURG 06 / 202215 29 Summary © Copyright by ARBURG 06 / 2022 © Copyright by ARBURG 06 / 202230 Unique System Open system – Component properties can be influenced in a targeted manner Material database – diversity is constantly increasing A reliable partner – We continuously develop the system further Prerequisite – get involved with the technology © Copyright by ARBURG 06 / 202216 © Copyright by ARBURG 06 / 2022 THINK ADDITIVE 31 ARBURG Praesentation Vorlage_Handout_AKF Expertenvortrag TT 2022 AKF_de
