K 2025: IML Medical - exhibit demonstrates the added value of labelled medical technology products

As an example of functional integration, products with filling scales and thermochromic imprints that can monitor temperature profiles by means of colour change will be provided at K 2025. Information on safety and use can also be added, which is useful for auto-injectors or inhalers, for example. IML technology achieves further added value by applying codes for seamless traceability. IML products with NextCycle labels can be mechanically recycled without the label having any effect on the PP material. While sensitive information on patient data is initially printed invisibly and, for example, can only be read under UV light patient numbers can be applied to labels that react photonically with light directly in the hospital using a laser station. Various demonstrators and designs will also be presented at the trade fair. Interesting examples include auto-injectors that can be given a high-quality finish with a matt, glossy, raised or metallic surface.

The injection moulding exhibit is production cell built around an electric ALLROUNDER 520 A with a clamping force of 1,500 kN in a clean room design. The machine in the „Ultimate“ performance variant is designed for fast and demanding processes and fulfils the requirements for production in cleanroom class ISO 7. An important aspect is the compact footprint of the production cell, which fits into the specified production grid. The centrifuge tubes, each with a capacity of 15 millilitres, are produced in a cycle time of around ten seconds using an 8-cavity mould from Kebo. An important prerequisite for functionality is the precise alignment and accurate positioning of the labels. This is done using automation and a label adjustment head from Beck, which can compensate for the production tolerance to within a few hundredths. Visual inspection is performed by a camera system integrated into the automation system. Each tube is given a QR code and a part-specific ID for 100 per cent traceability. As there are no additional work steps for labelling the products, such as subsequent printing or gluing, production is very time- and cost-efficient - without any additional hygiene risk or effort for personnel and logistics. In addition, there is no contamination with liquid colours or adhesives. Waste can be reduced by a factor of ten.