Turnkey projects

Primary contractor ARBURG

Automated production cells from a single source: Combining an injection molding machine, robotic system, and peripherals, our experts create individual turnkey solutions that are developed in cooperation with you and are adapted to your individual needs.

With 25 years of know-how as a technology and system partner, we offer a comprehensive turnkey project management ranging from technology consultation to system services and support you from the product idea all the way to production. We cooperate at an inter-disciplinary level; every concept is discussed and analyzed in brainstorming teams – for a maximally efficient solution.
to the turnkey consulting

Highlights

  • Full-service worry-free package: Only one contact person for projecting, implementation, installation, and service, including CE certification
  • Efficiency increase: Function integration, multi-material design, as well as linking the injection molding processes with other processes
  • On site around the world: Specially-trained turnkey experts in Germany and international subsidiaries
  • Quickly production ready: Every turnkey system tested and optimized by ARBURG before delivery

Application examples

Housing
A complex production cell takes over production of a urea sensor. The ALLROUNDER 1200 T rotary table machine enables the simultaneous removal and insertion during injection molding. A Scara robot provides 14 delicate pins, which are encapsulated in the mold.
to the molded part

Automatic Start/Stop system in cars
In the automated production of automotive parts, three six-axis robots perform all handling operations. The "event-driven rotation" function replaces a rotary unit for part alignment. The robots move synchronously with the machine in the operating zone.
to the video

Saw handle
A production cell with hydraulic ALLROUNDER 570 S and compact robot cell produces handles for Gardena garden saws. An AGILUS six-axis robot moves on an additional linear axis transversely to the machine and transports the handles to a pad printing station and camera inspection.
to the video

Cable grommet
A compact production cell built around a vertical ALLROUNDER 375 V is used for the automated encapsulation of inserts. Handling of the flexible cables is performed by a six-axis robot. This dispenses with manual preparation and insertion.
to the molded part

Inner conductor
ARBURG has designed a production cell for the fully automated high-volume production of inner conductors for Fakra connectors, which encapsulates up to 72,000 pins per day. The associated robotic and peripheral devices are characterized by extremely precise and quick handling of the delicate inserts.
to the molded part

Housing cover
As a primary contractor, ARBURG has, together with partner Sonderhoff, developed the MOLD’n SEAL inline process, that links injection molding with subsequent PUR foaming. This saves time, costs and space and significantly increases production efficiency.
to the molded part