Bionically optimized pressure regulation

New feature increases reproducibility

Combining the avoidance of burr formation or underfilling with precision pressure regulation: Switch-over from injection pressure to holding pressure is an important quality characteristic for injection molding processes. This is particularly true when working with increased numbers of mold cavities. The aXw Control PressurePilot feature optimizes mold filling.

Introduced back in 1987, “switch-over via ramp” has been facilitating smooth linear transition from injection pressure stage to holding pressure stage ever since. The result is improved balancing – in other words, even filling of each mold cavity.

The new PressurePilot feature uses non-linear, bionically optimized pressure regulation to increase the size of the process window for an injection molding process that is both durable and reproducible. Differences in filling and, therefore, discrepancies in component weights from cycle to cycle are further reduced.
Neither function is a substitute for a well-balanced mold. But they can help to solve problems during balancing, which would otherwise not be possible to solve by means of mold modifications in a cost-effective manner.
today 74 TechTalk “Bionically optimised pressure regulation increases reproducibility” (PDF - 3,6 MB)