Staying flexible – with ALLROUNDER machines and ALS

Turck GmbH

In the production of customer-specific sensor and automation components, flexibility, process reliability, and transparency are key factors for success. At Turck's Mexican production location, 46 ALLROUNDER injection molding machines and the ARBURG MES (ALS) ensure efficient sequences – from rapid mold changes to the end-to-end digitalization of production. This enables the company to manufacture a wide variety of products cost-effectively while continuously improving quality and productivity.

Greater machine utilization

Trialing the ARBURG host computer system (ALS) enabled Turck to increase monthly machine utilization by 1,428 production hours between 2023 and 2025.

Flexible and precise production

With 46 ALLROUNDERs as well as rapid mold and program changes, Turck produces a wide variety of products with high cost-effectiveness, precision and process reliability.

Optimized process monitoring

Precise monitoring and control of the injection volume ensures consistently high component quality – even with widely varying part sizes and weights. Process efficiency has also been further improved.

Challenge

A wide variety of products, fluctuating order situations and a dynamic market environment place particular demands on production at Turck Mexico. With molds ranging from one to four cavities right through to one-piece flow, there was a need to create maximum flexibility and transparency in order to control production processes efficiently while reducing order backlogs. Use of the ARBURG MES ALS was intended to help optimize machine utilization and significantly increase responsiveness to short-term market fluctuations.

Solution

To manage production more efficiently and respond faster to changing market requirements, Turck opted to use the ARBURG host computer system as a Manufacturing Execution System (MES). Even during the test phase, the ALS identified unused machine capacity and helped to systematically reduce this. All relevant production data is automatically recorded in a continuous and traceable process with no manual input required. Order progress, machine statuses, process parameters, and messages are clearly available at all times.

Thanks to its improved utilization of machine capacity and optimized mold change processes, Turck has been able to significantly increase the flexibility and efficiency of its manufacturing operations. Following the completion of training sessions provided by ARBURG's ALS specialists, the system is now fully integrated into day-to-day production operations, and supports Turck in tackling future challenges even more quickly and effectively.

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“ARBURG offers cutting-edge technology for the sector in which Turck operates. Compared to our experiences with other brands, ARBURG focuses on solutions, precision and quality.”

Rodolfo Ortiz, Managing Director, Turck Mexico

Outlook

By fully implementing the ARBURG host computer system, Turck is laying the foundations for even more flexible and efficient production at its Mexican location. Thanks to intelligent order grouping and optimized production planning, the company will be able to respond even more effectively to diverse customer requirements in future.

Following the positive results of the ALS pilot project in 2023, the system is now being rolled out across the entire company. This represents another important step for Turck toward digitalized manufacturing, and enhances the company's long-term competitiveness.

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