R-Cycle: cup

Digital product passport for the circular economy

Digitalisation and automation increase production efficiency. But that’s not all: this combination also offers enormous potential for the circular economy. New standards are being set in this area by a "smart" turnkey system that is part of the R-Cycle project.

A computer-networked ALLROUNDER 370 A injection moulding machine produces printed cups. As a result, the turnkey system is an example of how plastic products can be produced with process reliability, custom-finished inline, made fully traceable and separated by type – thereby closing the cycle of recyclable materials.

Highlights

  • Fully automated: production cell with integrated digital printing for customised product enhancement
  • Quality as standard: component surface activation by means of plasma treatment
  • 100 percent traceable: SCADA system gathers data relating to processes and recycling
  • Digital product passport: call up key data for specific parts at any time
  • Circular economy: data is fully documented for separated recycling

Downloads

Basic specifications

Drinking cups
Mould cavities: 1
Part weight: 145 g
Material: chemically recycled PP
Cycle time: 40 s

Technology

Machine
At the heart of the turnkey system is a computer-networked ALLROUNDER 370 A injection moulding machine. It is possible to choose from three different images on a tablet in order to customise what is printed on the surface of each cup.
To the electric machines

Robotic system
A MULTILIFT V 20 Cartesian robot performs the automation tasks. Once they are removed from the mould, the cups are first sent for plasma treatment and then make their way to a digital printing station. This means that the product enhancement stage is integrated directly into the production cell.
To the linear robots

ARBURG Turnkey Control Module (ATCM)
The ATCM SCADA system gathers all data relating to processes and recycling in real time and amalgamates it for each specific part. At the same time, an event is created for R-Cycle and a digital product passport is produced. This makes each individual cup 100 percent traceable.
To digital transformation

Expertise

R-Cycle
The cornerstone of the R-Cycle joint project is a database containing recycling-related information. Data relating to aspects such as raw materials and colouring agents are transmitted as early as the injection moulding stage, and each cup then receives its own machine-readable DM code. The digital product passport enables recycling materials to be precisely sorted for reprocessing in the recycling process.

Consulting
The top priority is the common goal of always finding the most cost-effective solution. This calls for interdisciplinary expertise. As a technology and systems partner, we cover a particularly broad spectrum and can offer you expert support for the implementation of your requirements.
To turnkey consulting

Industry

Technical injection moulding
More individuality: changing cup decorations from shot to shot shows how it is possible to incorporate customer requirements and implement them on demand in a cost-effective way. As a technology and systems partner, we implement pragmatic Industry 4.0 solutions for your digital transformation.
to the industry

Partners

Joint projectR-Cycle
Plasma treatmentPlasmatreat
MouldHaidlmair
Digital printingDP Solution