An efficient turnkey system based around a hybrid ALLROUNDER 1120 H produces and finishes high-quality toolboxes in ARBURG design fully automatically.


A meticulously designed toolbox: High-quality aesthetics are ensured by overmoulded 3D films and hot-stamped ARBURG lettering, for example.


Integrated into the GESTICA control system: A SCARA robot prepares the pre-produced film inserts, a MULTILIFT V handles the moulded parts.


The material made from post-industrial recyclate (PIR) is obtained from PET films – meaning that 40% less CO2 is consumed compared with new materials.

Turnkey: Efficiently producing a toolbox

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ARBURG solutions used

Hybrider ALLROUNDER 1120H mit 6.500 kN Schließkraft und GESTICA


With a clamping force of 6,500 kN and an injection unit 7000, the hybrid ALLROUNDER 1120 H is ARBURG's largest injection moulding machine and produces the two half-shells of the toolbox in a cycle time of 60 s.

To the ALLROUNDER HIDRIVE hydraulic series


The MULTILIFT V 40 picks up the inserts from the centring station, moves past an ionisation bar, which cleans them, and inserts them into the 1+1-cavity injection mould. The robotic system then removes the two moulded parts and conveys the lid to a hot stamping station.

To the linear robotic systems

Turnkey system

With the efficient turnkey solution, injection moulding, preparation, cleaning and hot stamping take place automatically. The inserts are positioned on workpiece carriers and conveyed via a double sliding table, where they are prepared by a KUKA SCARA robot that can be programmed via the GESTICA control system.

To turnkey consulting

GESTICA control system

GESTICA offers unique assistants: With "aXw Control FillAssist", even more precise process parameters can be generated directly in the control system during filling simulation. "EnergyAssist" optimises on/off switching for all heating zones.

To the GESTICA assistants

Processing of recyclate

The black-grey components of the toolbox are made of post-industrial recyclate (PIR) obtained from PET films, which consumes up to 40 per cent less CO2 than new materials.

To recyclate material



Do you want to mass produce high-quality products for leisure, sport and garden in a way that is economical, reproducible and traceable? Then you can rely on efficient machine technology and individual turnkey solutions from ARBURG.

To the industry

Leisure, sport and garden industry

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